THIS IS HOW PRODUCTIVITY IS INCREASED

Comprehensive implementation of projects in the field of robotics

Robotics enables higher efficiency, repetition and stability of processes as well as maintaining or increasing the required quality of products.

The complexity of our solutions is the the result of complex production processes – from collecting materials in the warehouse using mobile robots, through automatic or robotic workstations, assembly stations, ending with packaging systems, palletising and delivering goods to the storage area.

Robotics enables us to:

  • Increase efficiency
  • Eliminate errors to less than 1%
  • Increase in machine efficiency (OEE)
  • Replace manual work of the operator and allow them to be delegated to other processes
  • Minimise production downtime
  • Improve occupational health and safety
  • Reduce production costs
  • Achieve a guaranteed return on investment

Packing stations

Packaging goods is one of the key processes in production plants. It requires maintaining a high standard of repetition and high efficiency, while maintaining the highest quality of the product and its packaging. Using industrial robots in packaging processes brings a wide range of benefits, including cost reduction.

Intralogistics – mobile robots

Autonomous robots ensure the implementation of basic, but extremely important functions in logistics processes. They enable the supply of materials necessary in the production process, transport of items between production lines during manufacture, and the logistics of pallet units of goods in automated high-bay warehouses.

Logistics based on mobile robots is one of the fastest growing areas in production plants, where routes, pick-up and delivery points and their frequencies are routine. Timely fulfillment of logistics orders (lean management) causes increased productivity and cost reduction.

Mixing stations

The mixing process is typical, for example, for customers who offer wholesale FMCG products or in the chemical industry. It is a complex task that requires the handling of various goods that differ in shape and weight. Workstations using industrial robots, equipped with vision systems and multifunctional grippers, make it possible to perform these tasks while maintaining high efficiency, without the risk of making a mistake.

Packaging stations

Packaging stations combine the same, single goods into layers in order to facilitate their further logistical transportation. Due to their ability to repeat accurately and high efficiency, industrial robots are used for these packaging processes. These stations usually precede packaging processes.

The main benefits of using packaging stations are increased efficiency, maintenance of consistent quality and cost reduction.

Palletisers

Palletisation consists of arranging goods on pallet loading units according to the customer’s needs. It is one of the logistical processes that allows you to prepare goods for further storage. Due to the repetitiveness of activities, palletisation is most often performed with the use of industrial robots called palletisers. These are multifunctional stands adapted to handle various types of loads, as well as to handle several production lines at the same time.

The main benefit of using palletisers is the increase in line efficiency, thus increasing productivity, improving work safety and maintaining a high quality of production.

Depalletisers

A depalletiser is an industrial robot used to lift or retrieve goods from loaded pallet loading units. Depending on the type of goods, the depalletiser can be adapted to the existing production conditions as well as to individual production needs. The implementation of a robotic depalletisation process allows the improvement of work safety, increased production efficiency and work quality, and reduced costs.

Carton box formation

Carton box formation is one of the most important processes in the production chain. One carton formation station, using an industrial robot allows the replacement of several different machines. The station enables the formation of various cardboard boxes without the need for time-consuming retooling.

One carton forming machine allows you to feed several different packaging lines into cartons, which allows savings in production space, increased productivity and reduced costs.

Pick & place stations

The pick & place process is mainly concerned with the tasks of transferring or packing products that need to be picked one at a time. This process is very dynamic, and the place of picking and putting away is close to each other. This type of workstation works well where it is necessary to quickly deliver, move, pack or assemble small elements.

High speeds and small dimensions of elements as well as inaccurate placement on conveyors by operators are factors that introduce the risk of making numerous mistakes. For this reason, the pick & place stations are increasingly used in production processes.

Quality control testers and processes

Quality control is a critical process that allows the properties of a product or series of products leaving the factory to be verified. Placing products on the market that do not meet quality standards results in significant financial losses related to withdrawing or repairing them.

For this reason, predefined quality control steps are introduced into production processes. Each of these steps is usually routine, which allows for the use of automated control solutions. By using industrial robots or cobots, e.g. with vision systems, we can obtain effective quality control without affecting the efficiency of the production process.

INDUSTRIES

Industries we work for

 

FOOD INDUSTRY

 

We have extensive experience in the use of robotic and machine solutions as well as automation systems in plants producing chocolate products, gums, canned food and ice cream. Our solutions work both in the field of open and closed products, always using Good Manufacturing Practices (GMP).

In particular, we specialise in:

  • Palletization and depalletisation processes
  • Weighing processes
  • Forming and packaging processes
  • Quality control
  • Intralogistics systems (mobile robots, transporters)
  • Modernisation of production lines

We produce:

  • Palletisers
  • Casepackers
  • Stackers (adders)
  • Cardboard moulding machines
  • Sealers
  • Checkweighers
  • Transporters
  • Dispensers
  • Grippers
  • Robotic stations

 

PHARMACEUTICAL INDUSTRY

 

We provide robotics, machine, automation and database (IT) solutions for plants manufacturing pharmaceutical products in solid and liquid forms. Each solution is validated according to model V.

In particular, we specialise in:

  • Packaging processes
  • Palletization and depalletisation processes
  • Quality Control
  • Intralogistics systems (mobile robots, transporters)
  • Database systems with GMP control
  • Validation processes according to GMP
  • Modernisation of production lines

We produce::

  • Palletisers
  • Case packers
  • Cardboard moulding machines
  • Sealers
  • Transporters
  • Dispensers
  • Grippers
  • Robotic stations

AUTOMOTIVE INDUSTRY

 

We provide robotic, machine and automation solutions for leading passenger car manufacturers and companies producing parts for the automotive industry.

In particular, we specialise in:

  • Overlapping tapes
  • Quality control
  • Optimisation of production processes
  • Modernisation of production lines
  • Database systems

We produce:

  • Grippers
  • Transporters
  • Robotic stations

REFERENCES

They trusted us

Our customers involve:

  • Toyota Motor Manufacturing Poland Sp. z o.o.
  • Bridgestone Stargard Sp. z o.o.
  • Sanden Manufacturing Poland Sp. z o.o.
  • SRG GLOBAL Bolesławiec Sp. z o.o.
  • Eldisy Polska Sp. z o.o.
  • Mondelēz Polska Production Sp. z o.o.
  • Pamapol S.A.
  • FF Marka Własna Sp. z o.o.
  • Aflofarm Farmacja Polska Sp. z o.o.
  • Isotope Technologies Dresden GmbH
  • RELPOL S.A.

 

Renowned suppliers

Our solutions are based on the highest quality components from renowned companies.